Blue Star Plastics - your reliable outsource partner for quality injection molding and contract assembly.
Full Service Plastic Injection Molding and Contract Assembly
About Blue Star Plastics
For nearly 40 years Blue Star Plastics has focused on making our clients more profitable.
At Blue Star Plastics we understand our role in your supply chain. As a full-service plastic injection molder and contract assembly provider we are here to give you a competitive advantage - to get you to market faster, with a better product and to ensure your budgets are achieved. Established in 1984, we are a family-owned business built on a foundation of zero defects production and on-time delivery. We provide close-tolerance precision parts as well as aesthetic color-matched product. While primarily serving the automotive market, we have a diverse background in many industries. Blue Star Plastics is ISO 9001 : 2015 certified with several IATF 16949 compliant processes. Our engineers will help you select the right materials, manage the tool build or transfer, and provide the necessary poka-yoke and assembly processes. Our 5-Gate APQP launch system ensures your project stays on track. Please explore our capabilities and then give us a call to discuss how Blue Star Plastics can help you reach your goals.
Your worry-free source for Injection Molding
Our 24 hr./5 days a week injection molding machines are robot equipped and proven repeatable. This provides you competitive pricing and consistent quality results. We process both engineering and commodity resins such as PP, PE, ABS, PC, POM, PA, and elastomers. Our company wide ERP system from IQMS provides real-time monitoring and links every aspect of the process – purchasing, production, quality, shipping, and accounting for transparency and immediate feedback.
Full Range of Equipment
40-600 ton presses as well as on-the-press color feeders offer maximum flexibility.
Advanced Quality Systems
FMEA's, Kaizen continuous improvement and 8D corrective actions providing Zero-Defect production
Robotic Part Handling
Automated part handling holds down costs and improves consistency
On-Site Tool Maintenance
We have an in-house tool room for maximum mold uptime and quick reaction
Providing Value-Added to help your bottom line
We provide Value Added assembly on the majority of our products. Pad-printing, adding screws / clips, applying tape / felt, and even full multi-component assemblies are common deliverables for Blue Star Plastics. Let us help you consolidate your vendor base and inventories by providing more than just a molded part. We are your one-stop outsource connection.
Automation and Poka-Yoke
Low or high volume capable with a focus on error-proofing
Pad printing and other decorative options are available
Flexible Work Cells
Scalable production lines can accommodate programs of all complexities
Component sourcing, phase-gate tracking, even direct to your customer distribution
A resource that understands your business
Blue Star Plastics brings 40 years of experience to your project. Our engineers and program managers will help you achieve your goals. When you are ready to discuss your next model or transfer an existing program, give us a call
Automotive Interior Trim
Color-matched, grained and decorated parts
Automotive Exterior and Under-The-Hood
Engineered resins and tight tolerances
Consumer and Industrial
Quick-to-market and consumer appeal
To contact us via our website, please use the form below.
Join Our Family !!
Blue Star Plastics has been in business for almost 40 years and we are always on the lookout for new associates.. Our location just off the I-75 / I-64 interstates at Loudon Avenue and Russell Cave Road is convenient to downtown Lexington, KY. We offer a stable 24 hour a day - 5 day a week work environment with plenty of opportunity for advancement. If you are interested in joining our team, just click the link below to start your new career.